AUCO MODE
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Product Development

From intent to a garment that can be repeated.

Development is where a design becomes buildable — and where the decisions that will define its cost, its fit and its production risk are actually made.

01The Two Halves

Product development

Resolving what the garment is: silhouette, proportion, volume, how it closes, how it moves, what it must do for the person wearing it, and which references it is actually answering.

Technical development

Resolving how it is built: construction method, seam types, internal structure, materials and interlinings, measurement points, tolerances and the tech pack that records all of it.

Brands often ask for the second and need the first. A tech pack written before the product is resolved simply records an unresolved design more precisely.

02The Development Route
01

Brief & reference review

We read what you have — images, sketches, a sample you like, a competitor product — and agree what is intent and what is incidental.

02

Silhouette development

Shape worked out on the stand or flat, tested against the cloth you intend to use rather than an ideal one.

03

Material direction

Candidate fabrics, linings and interlinings sourced against hand, weight, drape, width and price, with alternatives where risk is high.

04

Technical development

Construction decided and written: seam types, edge finishes, support layers, closures, labelling and measurement specification.

05

First pattern

Drafted or draped, then cut in toile or in the real cloth where the cloth is the design.

06

Proto sample

First full sample made, with a written comment sheet identifying what is fit, what is construction and what is design.

07

Fitting & correction

Corrections made to the pattern, not compensated for in sewing. Each round is recorded.

08

Pre-production sample

Made in production cloth, by the production method, to the production spec — then sealed.

09

Grading

Pattern graded across your size set with the rules written down and the set verified in cloth.

10

Costing

BOM, fabric consumption, trim, labour minutes and finishing, priced against the quantity you actually plan to order.

03What You Receive
Tech pack
Flats, construction notes, BOM, measurement spec with tolerances
Patterns
First, corrected and graded patterns, with grading rules recorded
Samples
Proto, fit and sealed pre-production samples
Comment sheets
Written record of every fitting round and decision
Material file
Fabric and trim references, suppliers, widths, weights, lead times
Costing
Price per unit at your quantity, with the assumptions shown
Risk notes
Where the design is fragile in production, and what protects it
Ownership
Your designs, patterns and tech packs remain yours
04Development Without Production

You can develop with us and manufacture elsewhere.

We would rather you did that than commit to production before the product is right. The tech pack and patterns we produce are written to be read by any competent factory, not coded to keep you here. Most brands stay because the development was good — which is the only reason worth staying for.

Start a Project

Bring us the idea, not the finished answer.

Development is the cheapest place to solve a problem. It is also the only place where the design still has room to move.